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DIY · Card 79 · Mathematics · Geometry

How to Make Reuleaux Triangle Rollers That Roll Like Circles

Three curved triangles cut from card, and a book that glides across them as smoothly as on marbles. Not every shape that rolls is a circle.

Time
40 minutes
Difficulty
Grown-up
For the knife
Mess
Card offcuts

01The brief

Roll a book on triangles, and keep it perfectly level.

π w

the perimeter of every shape of constant width w

70%

of the width squared: the Reuleaux triangle’s area

15%

how far its centre bobs as it rolls

Ask anyone why rollers are round and they will say it is the only shape that is the same width all the way round. They would be wrong. Draw three arcs on a triangle and you get a shape that fits between two parallel lines snugly at every angle.

Cut three from card, put a book on top, and it glides. It is a cousin of the square wheels that roll on curved roads, and of the area of a circle.

02Kit

What you need

Card, compasses, skewers and a book.

Tick off what you have

0 of 5 ready

03Method

Eight steps, from a triangle to rollers that work

Draw, round, cut, then roll a book.

Step 1 of 8 · Minute 0

Gather the kit

You need thick card or foam board, a pair of compasses, a ruler, a pencil, scissors or a craft knife, wooden skewers, glue, and a big flat book.

Why
You will make rollers shaped like curved triangles, then roll a book across them. The book should glide as smoothly as on round rollers.
Watch for
Card, compasses and skewers.

If it doesn’t work

The book wobbles.

Why

The two ends of a roller aren’t lined up.

Fix

Turn one end until its corners match the other exactly before the glue sets.

The arcs don’t meet at the corners.

Why

The compasses slipped or the triangle isn’t equilateral.

Fix

Check all three sides are the same length, and keep the compass setting locked for every arc.

The rollers slide instead of rolling.

Why

The table is slippery or the book too light.

Fix

Roll on a cloth or carpet, and use a heavier book so the rollers grip.

04Constant width

Why curved triangles roll like circles

A roller carries a board at the height of its own width, measured from floor to top. If that width never changes as it turns, the board never moves up or down. The circle has this property; so does the Reuleaux triangle.

Roll three shapes side by side:

CircleReuleauxSquareboard

Circle height

100 %

Reuleaux height

100 %

Square height

125 %

Heights are shown as a percentage of the width. The square swings from 100 % to 141 % (its diagonal, √2 times its side), so the board rides up and down. The Reuleaux triangle stays at exactly 100 % at every angle, like the circle. But watch its centre dot: it rises and falls by about 15 % of the width. Rollers don’t care; a wheel on an axle would.

Triangles are only the start. Any odd number of sides works:

Number of curved sides

Width

1

Perimeter

3.1416

Area vs circle

90 %

The Reuleaux triangle: the shape of constant width with the smallest possible area. Drill bits of this shape can cut almost-square holes. Its perimeter is 3.1416…, which is π: Barbier’s theorem of 1860 says every shape of constant width w has perimeter π w, exactly like the circle. The amber lines are the jaws of a calliper: the shape fits snugly between them whichever way you turn it.

05The big idea

Round is
not the only way.

We assume the circle is unique because it is the shape we know best. Mathematics is full of moments like this: a property we thought belonged to one shape turns out to be shared by a whole family.

What the circle really has that the others don’t is a fixed centre. That is why wheels are round and rollers needn’t be: the board only feels the width, but the axle feels the centre.

06The math

Width, perimeter and area

1 · Barbier’s theorem

perimeter = π w

True for every shape of constant width w.

2 · Reuleaux area

A = (π − √3) ⁄ 2 · w²

The smallest area of any shape of width w.

3 · The square’s problem

√2 ≈ 1.414

Across the corners, compared with across the sides.

For 8 cm rollers, the perimeter is π × 8 ≈ 25.1 cm, exactly the same as a circle 8 cm across. The area is (3.1416 − 1.7321) ⁄ 2 × 64 ≈ 45.1 cm², against 50.3 cm² for the circle: about 90 % of it.

A square 8 cm across its sides is 8 × 1.414 ≈ 11.3 cm across its corners, so a book on square rollers lurches up and down by over 3 cm. Each arc of the Reuleaux triangle covers 60° of a circle of radius w; three of them make 3 × (π ⁄ 3) w = π w, Barbier’s theorem in miniature.

07Real life

Constant width everywhere

In your pocket, in engines and in drills that cut square holes.

  • British coins

    The 50p coin, introduced in 1969, and the 20p, from 1982, are seven-sided Reuleaux polygons. Coin machines measure their width, and it is the same whichever way they roll in.

  • Square-hole drills

    In 1914 Harry Watts patented a drill whose bit is a Reuleaux triangle with cutting edges, held in a floating chuck. It cuts holes that are square except for slightly rounded corners.

  • The Wankel engine

    Felix Wankel’s rotary engine, used in some Mazda cars, has a rotor close to a Reuleaux triangle. It turns inside a curved chamber, its three tips always touching the walls.

  • Covers that can’t fall in

    A round manhole cover can’t drop through its hole however you turn it, because it is the same width everywhere. A cover shaped like a Reuleaux triangle is just as safe; a square one could slip down diagonally.

  • Guitar picks

    Many guitar picks are rounded triangles close to the Reuleaux shape: any of the three tips can strike the strings, and the curved sides sit comfortably between finger and thumb.

  • Leonardo’s map

    Around 1514 a world map in Leonardo da Vinci’s notebooks drew the globe as eight curved triangles, each close to a Reuleaux triangle, centuries before the shape had a name.

1875

Franz Reuleaux, a German engineer, spent his life classifying how machine parts move against each other. In his 1875 book on the theory of machines he studied the curved triangle closely, showing how it turns inside a square and how it can drive other parts.

He wasn’t the first to draw it: Leonardo da Vinci had used it, and Leonhard Euler studied curves of constant width in the 1770s. But Reuleaux showed engineers what it could do, and it has carried his name ever since.

08Is and isn’t

Four things people believe about round things

Only a circle has the same width everywhere.

There are infinitely many shapes of constant width. The Reuleaux triangle is the simplest, and the one with the smallest area for its width.

Rollers have to be round.

Anything of constant width carries a board perfectly level. Roundness only matters when there is an axle at the centre.

A Reuleaux wheel would work on a bike.

Not on an ordinary axle: the centre bobs up and down by about 15 % of the width as it rolls. A few inventors have built such bikes, using clever hubs.

Reuleaux drills make perfect squares.

They leave slightly rounded corners, covering about 98.8 % of the square. Close enough for many jobs, but not perfectly sharp.

09Go further

Five more things to try

  1. A

    Measure with callipers

    Hold the shape between two rulers held parallel. Turn it: does the gap ever change? Try a coin, a square and a triangle.

  2. B

    A Reuleaux pentagon

    Draw a regular pentagon and an arc from each corner to the two opposite ones. Does it roll as well?

  3. C

    Measure the perimeter

    Wrap a thread round your Reuleaux triangle and measure it. Is it π times the width?

  4. D

    Square-hole puzzle

    Cut a square hole the size of the width in card. Can your triangle turn all the way round inside it?

  5. E

    Coin hunt

    Find coins from different countries. Which have curved polygon edges, and how many sides do they have?

10Questions

Reuleaux rollers, quickly answered

What is a Reuleaux triangle?

A curved triangle made from an equilateral triangle by replacing each side with an arc centred on the opposite corner. Its width is the same in every direction, so it rolls between two flat surfaces as smoothly as a circle.

How do you draw a Reuleaux triangle?

Draw an equilateral triangle. Set a pair of compasses to the length of a side, put the point on one corner and draw an arc between the other two corners. Repeat from the other two corners, and the three arcs make the shape.

Why can’t a Reuleaux triangle be a wheel?

Its edge always touches the top and bottom of a gap the same distance apart, but its centre rises and falls as it turns, by about 15 % of its width. An axle through the centre would bob up and down.

Which coins are shapes of constant width?

Britain’s 20p and 50p coins are seven-sided Reuleaux polygons, and Canada’s dollar coin has eleven sides. A shape of constant width always fits the same slot, so vending machines can measure it in any orientation.

Can a drill make square holes?

Almost. A drill bit shaped like a Reuleaux triangle, guided so its centre wanders on the right path, cuts a square hole with slightly rounded corners, about 98.8 % of the square. Harry Watts patented such drills in 1914.

Safety · A grown-up should cut foam board with the craft knife, on a mat. Compass points and skewers are sharp: snip the skewer ends once the rollers are glued.

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